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熱噴涂設備-噴鋅機-噴鋁機

 

噴涂工藝環(huan)保設備類型

熱涂(tu)裝(zhuang)機(ji)(噴(pen)鋅機(ji),噴(pen)鋁機(ji),噴(pen)鋅鋁和金機(ji))系統

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱靜電粉末(mo)噴(pen)砂產品方式:以(yi)(yi)某種(zhong)特(te)定(ding)的(de)熱媒將靜電粉末(mo)噴(pen)砂素(su)材(cai)(電子線(xian)或(huo)粉材(cai))預熱,熱膨脹的(de)素(su)材(cai)建立熔融或(huo)半熔融階(jie)段的(de)顆粒,等(deng)等(deng)顆粒以(yi)(yi)進(jin)行壓縮暖(nuan)空氣(qi)為推力(li)以(yi)(yi)必定(ding)的(de)進(jin)程(cheng)影響并巖漿(jiang)巖在基豬(zhu)體體上,建立享有必定(ding)特(te)征的(de)靜電粉末(mo)噴(pen)砂層。

·以給出主軸的(de)(de)有差異 ,可(ke)可(ke)分成丙烷揮(hui)發法和電(dian)加熱(re)法。前一個涉及到丙烷揮(hui)發火花粉末(mo)粉末(mo)噴(pen)(pen)涂料、我們粉末(mo)粉末(mo)噴(pen)(pen)涂料及高速路(lu)火花粉末(mo)粉末(mo)噴(pen)(pen)涂料(HVOF);二者也包括電(dian)孤(gu)噴(pen)(pen)砂及等(deng)鐵(tie)陽(yang)陰(yin)(yin)陽(yang)離(li)(li)(li)子噴(pen)(pen)砂(又分臥式(shi)儲(chu)罐等(deng)鐵(tie)陽(yang)陰(yin)(yin)陽(yang)離(li)(li)(li)子噴(pen)(pen)砂與水穩等(deng)鐵(tie)陽(yang)陰(yin)(yin)陽(yang)離(li)(li)(li)子噴(pen)(pen)砂)。噴(pen)(pen)砂工(gong)藝技術對表(biao)層帶(dai)來很重要影晌的(de)(de)是噴(pen)(pen)砂熱(re)度(嚴格規范的(de)(de)說,是溶滴沖(chong)洗基軀(qu)干部面(mian)(mian)時的(de)(de)熱(re)度)和溶滴沖(chong)洗的(de)(de)表(biao)面(mian)(mian)的(de)(de)進(jin)程。

·斯特(te)爾熱(re)粉(fen)(fen)末噴(pen)涂(tu)料(liao)工(gong)藝(yi)設備包(bao)括主(zhu)要(yao)中用通信(xin)鐵(tie)塔、燈桿(gan)、公路(lu)橋梁、水閘(zha)們、船運等構造件(jian)大占地(di)面常態化防銹及制漿烘缸、打印輥、曲軸等零部(bu)件(jian)的表(biao)皮變形的粉(fen)(fen)末噴(pen)涂(tu)料(liao)工(gong)藝(yi)休復,還適主(zhu)要(yao)中用電(dian)容器(qi)、電(dian)瓷(ci)這個行業的金(jin)屬電(dian)極粉(fen)(fen)末噴(pen)涂(tu)料(liao)工(gong)藝(yi)等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

表層基本(ben)功能 Coating function

保(bao)證俄羅斯F.N.LONGO對熱(re)粉(fen)末噴涂鋁(lv)層的細分手段,鋁(lv)層按(an)作用可氛圍:

1、高耐輪(lun)胎(tai)損傷鍍(du)層(ceng)。涉及抗(kang)黏住(zhu)輪(lun)胎(tai)損傷、表皮身體(ti)疲勞輪(lun)胎(tai)損傷鍍(du)層(ceng)和耐沖濁鍍(du)層(ceng)。這里面(mian)有(you)一些現狀有(you)著抗(kang)高低溫(wen)(<538C)損壞(huai)和抗(kang)較(jiao)高溫(wen)度(538~843C)損耗涂覆之分。

2、耐(nai)低溫人體(ti)抗氧化(hua)的(de)性的(de)耐(nai)磨(mo)鍍層(ceng)。這種(zhong)耐(nai)磨(mo)鍍層(ceng)屬(shu)于(yu)(yu)溫度步驟(zou)(另外有氧化(hua)的(de)的(de)氛圍、氧化(hua)性氣物、多于(yu)(yu)843℃的(de)沖蝕及熱障)和熔融(rong)(rong)不(bu)銹(xiu)鋼整(zheng)個過(guo)程(至少有熔融(rong)(rong)鋅、熔融(rong)(rong)鋁、熔融(rong)(rong)鐵和鋼、熔融(rong)(rong)銅)所適用的(de)表層(ceng)。

3、抗下墊面和浸漬灼(zhuo)傷(shang)金(jin)屬涂層。下墊面灼(zhuo)傷(shang)包含(han)工(gong)業(ye)生產團(tuan)隊氛(fen)圍、鹽性團(tuan)隊氛(fen)圍、田野團(tuan)隊氛(fen)圍等造的灼(zhuo)傷(shang);浸漬灼(zhuo)傷(shang)包含(han)常(chang)飲惠(hui)(hui)(hui)陽(yang)(yang)惠(hui)(hui)(hui)陽(yang)(yang)、非常(chang)飲惠(hui)(hui)(hui)陽(yang)(yang)惠(hui)(hui)(hui)陽(yang)(yang)、熱惠(hui)(hui)(hui)陽(yang)(yang)惠(hui)(hui)(hui)陽(yang)(yang)、蒸餾水(shui)、檢查是(shi)否和保健食品制(zhi)造等造的灼(zhuo)傷(shang)。

4、電(dian)(dian)導(dao)(dao)和電(dian)(dian)阻(zu)值(zhi)功率涂膜。宜種涂膜主要用于(yu)電(dian)(dian)導(dao)(dao)、電(dian)(dian)阻(zu)值(zhi)功率和關(guan)閉。

5、恢愎(bi)長寬高鋁(lv)層。此種(zhong)鋁(lv)層使用(yong)在(zai)鐵基(可鉆削與可電火花加工的高碳(tan)鋼和耐蝕鋼)和有色復合(he)復合(he)(鎳、鈷、銅、鋁(lv)、鈦及(ji)其的合(he)金材料)工藝品。

6、機誡構件空閑時間控制(zhi)鋁層(ceng)。宜種鋁層(ceng)可磨(mo)。

7、耐(nai)電(dian)化學(xue)式上金(jin)屬(shu)金(jin)屬(shu)腐(fu)蝕不銹鋼納米涂層。電(dian)化學(xue)式上金(jin)屬(shu)金(jin)屬(shu)腐(fu)蝕不銹鋼以及種(zhong)種(zhong)酸、堿、鹽(yan),種(zhong)種(zhong)無機物物和種(zhong)種(zhong)充分電(dian)化學(xue)式上材質(zhi)的金(jin)屬(shu)金(jin)屬(shu)腐(fu)蝕不銹鋼。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

粉末噴涂設施產品

設備特(te)別(bie) Product features

公路(lu)弧光靜(jing)電(dian)粉末靜(jing)電(dian)噴涂機(ji)不是我司研制開發開發的這種服務。它(ta)是以(yi)電(dian)誕生弧光為熱(re)媒,將(jiang)(jiang)彩石絲溶解,以(yi)壓縮成(cheng)室內空氣確定霧化吸入及放置冷卻,將(jiang)(jiang)需靜(jing)電(dian)粉末靜(jing)電(dian)噴涂用彩石絲吹成(cheng)微(wei)細粒狀(zhuang),公路(lu)噴向通過預治理 鋁件表明(ming),才能(neng)得到比(bi)較好金屬涂層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

用(yong)于範(fan)圍 Applicable scope

1. 電力鐵塔、中(zhong)介、水閘門啟閉機、飛機等鋼組成(cheng)噴鋅噴鋁防腐涂料(liao)。

2. 制紙烘缸、印(yin)刷廠輥、曲(qu)軸等產品單單從表(biao)面損耗的涂裝休復(fu)。

3. 電(dian)(dian)感、電(dian)(dian)瓷市場的參比(bi)電(dian)(dian)極靜(jing)電(dian)(dian)噴涂(tu)等。

4. 燃氣(qi)鍋爐四(si)管、制粉軟件(高壓離心風機風機葉輪及蝸殼)、滾(gun)筒(tong)設備、烘缸、軸類、模頭等防磨防腐涂(tu)料噴涂(tu)料層(ceng)。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

絲機款式Model

STR-400

STR-400A

STR-250-D

設置(zhi)電流(liu)電壓Input voltage

3相AC380V、50Hz

工(gong)作效率導出工(gong)作效率Rated output power

18kw

13kw

7kw

額(e)定(ding)容(rong)量交流電Rated current

400A

300A

250A

輸出精度(du)電壓電流Output voltage

21~45V

18~42V

14~36V

 

裝載(zai)率(lv)Load rate

60%

相電壓調低級數Voltage regulation series

粗、細調各3檔、共9檔

外觀長寬(kuan)Envelop dimensions

600×460×850

承重Weight

215kg

195kg

140kg

絕緣層分(fen)等級Insulation class

E

 

重(zhong)要技藝(yi)參數設置 Main technical parameters

噴漆產品

Spray materials

橡膠線直徑

Wire diameter(mm)

較常用上班工作電流

Common working current(A)

負載電流值

load voltage(V)

運用熱空氣帽管徑

Choose air hat caliber(mm)

靜電噴涂工作效率

Spraying efficiency(kg/h)

鋅絲(si)Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

鐵絲(si)Copper wire

2.0

150-200

35-40

7-8

18

高冷(leng)軋鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹鐵絲(si)Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛(qian)錫鎳鋼絲(si) Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套系統由(you)繞城高速焊弧(hu)噴槍(qiang)、焊弧(hu)靜電粉末噴涂(tu)主機電源分為(wei)。另(ling)需相(xiang)互配套系統:廢大(da)氣(qi)(qi)解(jie)壓宿(su)機、廢氣(qi)(qi)空氣(qi)(qi)濾(lv)芯器、放絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

氣負壓

Air pressure

顯示外接電源

Input power

讀取工作效率

Output power

輸出輕載電壓降

Load voltage output

24v電源體積

Power weight

懂得調整直流電壓

Adjusting voltage

>0.5Mpa

380V(單相)50HZ

16KW

18-44V

178kg

0-24V

 

主(zhu)要采用成一體(ti)式電機控制氣(qi)、電啟閉,操(cao)作方(fang)法更更方(fang)便,可實現目(mu)標長的(de)距(ju)離登高課(ke)外作業。

再生顆(ke)粒飛(fei)行器(qi)流速達420m/s大于。

徑向氣浪的速度達600m/s。

表層堆積率不超75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍承重

Gun weight

水汽重壓

Air pressure

熱空氣浪費量

Air consumption

送絲重力

Send silk gravity

調節比率

Speed range

填寫工作電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

變頻變速

≤24V(直流電壓)

 

噴涂料儀器型號

1、弧光(guang)噴砂機最主要的(de)使用(yong)在鋼設計的(de)大占地面防污(wu)及偏磨(mo)或制(zhi)作過錯的(de)部件面消除(chu)和(he)化學(xue)合(he)成(cheng)電感導電鍍層等。

2、關鍵(jian)噴涂(tu)料(liao)材質:鋅、鋁等。

3、據區別(bie)工(gong)作狀況的(de)產量(liang)想要,該電弧焊接噴槍可固定(ding)住(zhu)在(zai)數(shu)控加工(gong)中心上對的(de)規(gui)則的(de)大工(gong)件表面來噴涂工(gong)藝。

4、實用拉式焊(han)弧(hu)噴槍,推式焊(han)弧(hu)噴槍也導致用。

5、該開關電(dian)源將噴(pen)槍工作掌控、送絲控速、汽體(ti)管線集(ji)周身是(shi)非(fei)常理想的(de)電(dian)孤噴(pen)涂裝裝置。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電弧放電噴涂工藝:
脈沖橡膠線靜電噴涂工藝工藝設備是項切合了對接焊工藝設備的簡單易行性和輕便性的熱靜電噴涂工藝工藝設備技能,這一很好的界面正確處理技能實踐上能否在某些的場合省事地用。還,脈沖靜電噴涂工藝工藝設備系統的入料能力素質使之能否不錯地使用于大總面積界面正確處理的場合,假如較中大型鋼框架建筑的鋼框架和較中大型輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
電孤數據線熱靜電涂裝料將數據線完全徹底受熱、做霧化,并將液滴壓噴灑于式到軸類漆層層。該工藝流程食用電孤煮沸,而不會是食用氧-液體燃料烈火夜化塑料。在三個多線設備里,電孤激起三個填裝了需靜電涂裝料化學物質的數據線反相極頭,數據線的交叉的情況點直接性位置定位在解壓縮水汽壓噴灑于式頭前頭,當電孤生成的熱能受熱數據線,壓噴灑于式頭將熔融液滴噴進軸類漆層層。物理入料器將兩者數據線持續保持原相關材料做到電孤靜電涂裝料和夜化相關材料的市場均衡。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各樣產品部件防范、抗腐蝕的設備。為以防止產品部件外面上的陽極氧化,之前平常都分為涂漆護理,其抗腐蝕年現平常在3-5年,由此應該三天兩頭性確定搶修、清洗,所耗海量人資財力物力。現分為產品部件外面上噴砂后噴鋅、再上漆制作工藝對其進行護理,抗腐蝕年現相當于30年上面的不須清洗。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 ;3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。